Product family scaling-up

Better labeling grade, shorter braking distance, extended mileage

In addition to developing new tire products, we specialize in upgrading tire performance through a structured and results-driven approach. We evaluate your tire’s current status, including design, manufacturing feasibility, test results, and cost or material constraints. From there, we create an actionable improvement plan that includes compound development, tire specification optimization, and hands-on support during test tire manufacturing. Our main existing product improvement services include:

  1. Tire upgrades for performance and EU label grading improvements
  1. Tire weight and cost optimizations
  2. Size range extensions
  3. Tire testing

Why Choose Us?

We take a thorough approach, evaluating your tire specs, auditing your manufacturing process, and analyzing your cost structure to uncover opportunities for savings. By considering tire design, performance, and production together, we help you cut costs without compromising quality.

Unexpected tire issues during testing or road use can disrupt performance. Using advanced FEA tools, we pinpoint root causes and optimize tire specifications. Our hands-on support enhances manufacturing practices to prevent future problems while our expert team and cutting-edge facilities refine raw materials and compound formulations.

BD specializes in upgrading tire performance through a structured and results-driven approach. We evaluate your tire’s current status, including design, manufacturing feasibility, test results, and cost or material constraints. From there, we create an actionable improvement plan that includes compound development, tire specification optimization, and hands-on support during test tire manufacturing. With BD’s expertise, your tires undergo thorough testing and evaluation to ensure they meet and exceed performance benchmarks.

Typical Projects Include

Tire performance upgrades

New compound development or
A modified version of the existing compound
Optimization of the tire specification
Test tire manufacturing supported by BD engineers
Tire evaluation with proper tire testing


Tire weight and cost reductions
Designing new specifications with optimized tire weight
On-site support for the industrialization of new specifications
Raw material and compound formula optimization for improved cost structure
Evaluation of the performance of new tire by agreed parameters


Tire troubleshooting
FEA-Powered Root-Cause Analysis to identify and mitigate issues for optimized tire specifications.
Expert guidance to refine manufacturing practices and methods, ensuring such problems
are avoided in the future.
Advanced compound development facilities, supported by a passionate team analyzing issues and implementing corrective actions in
raw material selection for compound formulation.


Whether one of these solutions is sufficient or a combination of all is required,
Black Donuts team provides full engineering support to address the issue effectively.