black donuts logo
round-icon

Tire plant engineering

Build new production capacity or improve your existing tire plant

Black Donuts provides tire factory development services for established manufacturers and new market entrants.

Explore our factory-development services:

Build new tire factory → Greenfield development
Improve an operating factory → Brownfield services

We support new tire factory projects from the first technical and financial studies through engineering, implementation, commissioning and production ramp-up. For operating factories, we identify practical ways to improve capacity, quality, production flow and manufacturing performance. Our specialists combine tire factory engineering, tire development, manufacturing processes, automation, simulation and industrialization within one coordinated approach.

Discuss your tire factory project →

0

bn

Total global tire market value in USD

0

,7bn

Global market size in units p.a.

0

%

Global market demand growth p.a.

Greenfield tire factory case study

equal-sign

As a newcomer, we relied on Black Donuts from the initial design phase to project execution.” — EURL Saterex / IRIS Tyres

Read the EURL Saterex case study →

Why choose us?

How does 1000+ years of tire industry experience sound? That is us. In addition, you can enjoy the broad and deep knowledge of our brilliant partner network.

With us, the whole is always greater than the sum of its parts. We connect separate functions into an optimized entity that reaches your objectives effectively and reliably.

Trial and error is a good way to learn. In making an investment grow, it is no option. Only a carefully designed entity and smooth implementation lead to maximized productivity.

You don’t have to modify your goals to fit our systems. Our full service concept adapts to your unique vision and needs.

Optimized production means optimized products. In our hands, your new factory will produce premium tires at Tier 3 costs.

A completed implementation or launch is not the finish line. Our continuous R&D keeps your production and products always in the frontline of tire technology.

Discuss your tire factory project

Whether you are evaluating a new factory investment or looking for the next improvement in an existing tire plant, the first step is to understand the current situation and the intended outcome. An introductory discussion can cover:

– New factory or existing production
– Intended products and production capacity
– Factory location and target market
– Current project or operational stage
– Principal technical or investment questions

The appropriate study, audit or engineering scope

No confidential technical information is required for the first conversation.

Discuss your project confidentially

Contact us

Frequently asked questions about tire factory development

What are tire factory development services?

Tire factory development services cover the planning, engineering, implementation and improvement of tire manufacturing facilities. They can include feasibility studies, factory layouts, process engineering, machinery specifications, simulation, commissioning, industrialization and production optimization.

What is the difference between a greenfield and brownfield tire factory project?

A greenfield project develops new tire manufacturing capacity from the initial concept. A brownfield project improves, expands or modernizes an existing tire factory and must normally account for current equipment, infrastructure and ongoing production.

Can Black Donuts support the complete development of a new tire factory?

Yes. Black Donuts can support a greenfield project through technical and market studies, pre-design, realization, ramp-up and industrialization, and long-term technical support.

Can Black Donuts support only one factory-development phase?

Yes. Customers can engage Black Donuts for a complete development program or for an individual phase, engineering package or specialist requirement.

What is included in brownfield tire plant modernization?

Brownfield services can include factory auditing, process optimization, machinery upgrades, layout changes, capacity improvement, factory simulation, digitalization and implementation support.

Does Black Donuts support commissioning and production ramp-up?

Yes. Black Donuts can support equipment and process commissioning, trial production, first tire manufacturing, product industrialization, personnel training, process stabilization and production ramp-up.

Does Black Donuts supply tire manufacturing machinery?

Black Donuts is an independent engineering and technology partner rather than a single-source machinery manufacturer. We can help define machinery requirements, evaluate technical alternatives and coordinate with selected equipment suppliers.

How is confidential factory information protected?

Most Black Donuts projects are conducted under NDA. Factory layouts, production data, investment plans, equipment information and technical solutions are protected according to the agreed confidentiality requirements.