Selecting the right materials (compounds and reinforcements) is crucial for tire’s overall structure and performance. Advances in material science enable us to choose compounds and reinforcements that meet durability and performance targets while optimizing cost and sustainability. As the industry moves toward eco friendly solutions, we ensure a  balanced approach that delivers durability, efficiency, and environmental responsibility.

A well-optimized tire construction maximizes performance and longevity. We implement two key design technologies to enhance structural integrity and wear resistance: OPT Tech and  OCP Tech. By precisely adjusting the body ply tension, we ensure optimal structural strength and flexibility, enhancing durability and performance. Simultaneously, our OCP Tech ensures an even distribution of contact pressure, optimizing traction, wear resistance, and overall handling. 

Designing for processability is essential to ensure that the tire can be efficiently manufactured. By aligning designs with machine capabilities, process limitations, and standardization requirements, we create practical and repeatable tire designs. Our designs are optimized for manufacturability, ensuring consistency, cost efficiency, and seamless scalability.

FEA plays a vital role in design validation, allowing us to simulate real-world performance with precision. Our expertise in FEA ensures accurate data interpretation and continuous refinement, leading to more precise predictions and improved final designs.

Using the most reliable FEA results, we finalize the tire design with a focus on optimal performance, durability, and manufacturability, delivering a high-quality, cost-effective product.

Tread pattern design focuses on functional elements tailored to terrain type (regional, mixed, or long-haul) and fitment category (steer/all-position, drive, or trailer). Achieving the right balance of rubber mass in the right areas significantly enhances tire mileage and helps prevent uneven wear. Our expertise ensures optimal performance.

We incorporate visually appealing, temporary aesthetic elements that not only reflect our brand’s signature but also add a distinctive touch to the product’s overall design. These elements connect with our design philosophy, making each product unique and memorable.

To reduce corrections and maximize efficiency, we predict the final output early. Using advanced tools and FEA (Finite Element Analysis) expertise, we simulate tread deformation, footprint, surface frictional energy, pattern stiffness, and noise. This rigorous process ensures the design is thoroughly vetted before moving forward.

The final step involves refining the tread pattern based on simulation findings. Every observation is addressed to ensure the design is optimized for mold manufacturing. The result is a perfectly balanced and validated tread design that delivers both performance and aesthetic excellence.

We help you make smart material choices that balance performance, cost, and sustainability.

Our OPT and OCP Techs deliver optimal design solutions that enhance durability and performance.

We ensure that all tire designs are efficient and cost-effective for manufacturing.

Our deep understanding of FEA allows us to interpret results accurately and deliver superior tire designs.